How to configure production lines for small iron ore concent

10.30.2021

Iron ore is an important raw material for steel production enterprises. Generally, iron ore with a grade of less than 50% needs to be processed before smelting and utilization. In recent years, the rapid development of the global iron and steel industry has continuously stimulated the demand for iron ore, thereby promoting the continuous growth of global iron ore production.

The beneficiation process should be as efficient and simple as possible, such as the development of energy-saving equipment, and the most suitable process to achieve the best results. In the concentrator, the equipment investment, production cost, power consumption and steel consumption of crushing and grinding operations often account for the largest proportion. Therefore, the calculation and selection of crushing and grinding equipment and the quality of operation management are to a large extent Determine the economic benefits of the concentrator.

Henan Xingbang Heavy Industry Machinery Co., Ltd. is a large-scale enterprise integrating R&D, manufacturing, and sales of mining machinery products. Its main business scope includes a complete set of mineral processing equipment and solutions such as sand and gravel crushing, industrial drying, beneficiation, and active lime calcination. As an internationally renowned supplier of precision equipment and comprehensive services for the mineral processing industry, Xingbang Heavy Industry provides a complete set of mining engineering solutions, including engineering consulting, beneficiation testing, mine plant design, equipment manufacturing, installation and commissioning, and worker training.

Solution: The iron ore concentrator's beneficiation production line mainly includes three processes: crushing, grinding, beneficiation, and drying. The specific configuration is: vibrating feeder + jaw crusher + vibrating screen + dry separation roller + feeder + ball mill + spiral classifier + magnetic separator (rough separation) + magnetic separator (selection).

Compared with the same type:

1. It has strong adaptability to production and can be used in conjunction or alone to better obtain excellent beneficiation indicators.

2. Separation of iron minerals: Magnetic separation is the main processing method of iron ore. After treatment, the grade of the ore is improved and the content of harmful impurities is reduced, which has a good effect on metallurgy and smelting.

3. With different magnetic system design and tank structure, it can better solve the consideration of multi-ore composition and use before the processing plant.

4. The process flow is designed in strict accordance with the standard process process. Xingbang Heavy Industry can optimize the design of the production line according to the customer's annual output and requirements to meet the different needs of different customers.

5. The production efficiency is high, the output is large, and there is a surplus of production capacity, which is convenient for users to change the production line plan.

6. Green environmental protection, energy saving and emission reduction.